Tea production line

1. The processing capacity of fresh leaves is about 400kg/hour

Main description:

1. The production line is designed according to the processing capacity of fresh leaves per hour of about 400kg, and the 100 type high-temperature hot air dehumidifier is used as the dehumidification equipment.

2. Highlight: the high-temperature hot air green killing function can make the green leaves have no scorching edge and burst point, with green color and lasting fragrance; the rolling unit adopts semi-automatic control, which effectively solves the labor intensity of manual work, plays the role of continuous operation standardization and clean production; the dynamic dehydration function can achieve rapid dehydration, keep the green leaves and the strip more compact, which is conducive to the extension of the next process, greatly improving High tea quality.

2. The processing capacity of fresh leaves is about 500kg/hour

Main description:

1. The production line is designed according to the processing capacity of fresh leaves of about 500kg per hour, and the 100 type high-temperature hot air dehumidifier is used as the dehumidification equipment.

2. Highlight: the high-temperature hot air green killing function can make the green leaves have no scorching edge and explosion point, green color and lasting fragrance; the rolling unit adopts semi-automatic control to achieve balanced and equal quantity, continuous operation to make the tea not fall to the ground, standardized and clean production, and can effectively solve the labor intensity and greatly improve the quality of tea.

3. The processing capacity of fresh leaves is about 140kg/hour

Main description:

1. The production line is designed according to the processing capacity of fresh leaves per hour of about 140 kg, and the killing equipment is 150 type steam heat killing machine.

2. Highlight: the steam heat machine keeps the three advantages of dry green tea, bright green soup and tender green leaf bottom, which is one of the preferred equipment for making high-grade green tea; the semi-automatic device is used in the kneading machine to achieve standardized, clean and non landing production of tea, effectively solving the artificial labor intensity; the continuous slitting machine can automatically sliver and automatically produce tea, with good air permeability and maintaining the color of the green tea leaves Green, strip compact; matching single-layer dryer makes the green leaf have good air permeability, keep the color of the green leaf unchanged, greatly improve the quality of tea.

4. The processing capacity of fresh leaves is about 50kg/hour.

flat famous tea production line

Main description:

I. the flat famous tea production line is designed according to the processing capacity of fresh leaves of about 50kg per hour. The killing equipment adopts 50 type electric temperature control roller and microwave.

2. Highlight:
1) the electric heating roller green killing machine directly acts on the green killing leaves through the wall of the cylinder, so that the green color and fragrance of the green killing leaves can last for a long time;
2) the microwave supplementary killing function can supplement the water of the green killing leaves from the inside to the outside, so that the green color of the green killing leaves is soft, reducing the time of cooling back;
3) the continuous strip cutting machine can automatically strip and automatically produce tea, with good air permeability, and keep the green killing leaves beautiful It is green in color and compact in shape, which is conducive to shape in later stage;
4) the continuous flat tea unit can automatically stir fry, flatten and output tea, and can adjust time, temperature and pressure according to the actual needs of users to achieve the color and flatness required by users. The flat famous and excellent tea production line can achieve the continuous operation of tea processing, so that the tea does not land on the ground, standardized and clean production, and can effectively solve the labor intensity of labor, greatly improving the quality of tea.

5. The processing capacity of fresh leaves is about 50kg/hour.

Mainly produce famous tea.

Main description:

1. The production line is designed according to the processing capacity of fresh leaves per hour of about 50kg, and the killing equipment is 45 type steam heat killing unit, which is mainly used to produce famous tea.

2. Highlight: the steam heat green machine is an original wet green machine, after which the moisture content of the material increases and the tea leaves are dehydrated and dried in the later stage, so as to ensure the green color of the tea leaves to the greatest extent and the material plasticity is strong; the semi-automatic control is adopted for the rolling unit to effectively solve the labor intensity of the labor force and realize the standardized and clean production of the continuous operation; the secondary molding mode is adopted for the slitting, which is divided into initial stages The module of pruning and complex pruning can effectively keep the pruning leaves green and more compact, greatly improving the quality of dry tea.

6. The processing capacity of fresh leaves is about 150kg/hour.

Mainly produce strip famous tea

Main description:

1. The production line is designed according to the processing capacity of fresh leaves per hour of about 150 kg. The killing equipment is 80 type high temperature hot air killing machine, which is mainly used to produce strip famous tea.

2. Highlight: the high-temperature hot air green killing function can make the green leaves have no scorching edge and burst point, with green color and lasting fragrance; the rolling unit adopts semi-automatic control, which effectively solves the labor intensity of manual work and plays a role in the standardized and clean production of continuous operation; the slitting adopts the secondary molding mode, which is divided into primary processing and complex processing modules, which can effectively keep the slitting leaves green and strips more compact, greatly improving The quality of dry tea is improved.

7. The processing capacity of fresh leaves is about 100kg/hour.

Mainly produce strip famous tea

Main description:

1. The production line is designed according to the processing capacity of fresh leaves of about 100kg per hour. Two sets of 50 type electric temperature control roller are used as the equipment for green killing, with small investment, convenient operation and simple operation. It is mainly used to make strip famous tea.

2. Highlight highlights: 2 sets of 50 electric temperature control roller killers are used for kilning, with small investment, simple and convenient operation, and controlled separately according to the size of the quantity; the rolling unit adopts semi-automatic control, which effectively solves the labor intensity of manual work, plays the role of continuous operation standardization and cleaner production; the sliver adopts the secondary forming mode, which is divided into primary processing and complex processing modules, which can effectively maintain the sliver green The strip is more compact, greatly improving the quality of dry tea.

8. The processing capacity of fresh leaves is about 150kg/hour.

Mainly produce strip famous tea

Main description:

1. The production line is designed according to the processing capacity of fresh leaves per hour of about 150 kg. The killing equipment is 80 type high temperature hot air killing machine, which is mainly used to produce strip famous tea.

2. Highlight: the high-temperature hot air green killing function can make the green leaves have no scorching edge and burst point, with green color and lasting fragrance; the rolling unit adopts semi-automatic control, which effectively solves the labor intensity of manual work and plays a role in the standardized and clean production of continuous operation; the slitting adopts the secondary molding mode, which is divided into primary processing and complex processing modules, which can effectively keep the slitting leaves green and strips more compact, greatly improving The quality of dry tea is improved.

9. The processing capacity of fresh leaves is about 500kg/hour.

Automatic production line for baking green tea

Main description:

1. The production line is an automatic green tea drying production line with a fresh leaf processing capacity of about 500kg / h, and the 100 type high hot air machine is used for green tea. Energy mode: gas.

2. Highlight:

① high temperature hot air cleaning unit: the unit uses a number of core patented technologies independently invented by the company to integrate energy-saving and environmental protection high temperature hot air stove, fresh leaf feeding machine, high temperature hot air cleaning machine, mesh belt cooling machine, etc., and continuously complete the fresh leaf cleaning and cooling process with high quality and efficiency. It has the advantages of fast killing speed, high output at set time, green killing leaves, no scorching edge explosion point, high tea aroma, energy saving and environmental protection, easy control and easy operation.

② automatic rolling unit: the unit uses a number of core patented technologies independently invented by the company to automatically distribute the green killing leaves after continuous time measurement to each rolling machine. By setting the process parameters in advance and applying the closed-loop program-controlled technology, it can automatically realize the technical requirements of tea rolling, achieve automatic operation, automatic rolling pressure control, uniform cable tightening and consistent rolling quality. It is the most advanced rolling unit in China.

③ dynamic drying unit: the unit uses a number of core patented technologies independently invented by the company, abides by the tea making principle of "more throwing and less boring", and continuously completes the tea drying process. The utility model has the advantages of high drying efficiency, primary color preservation of tea, good energy utilization, and the function of deblocking at the same time. It is not only suitable for the drying of famous tea, but also suitable for the processing of agricultural and sideline products.

10. Dry tea processing capacity: 1000kg/h

Qihong keemun black tea production line

Main description:

1. The production line is Qihong black tea and processing production line, which meets the requirements of Qihong refining process and quality. The cleaning, standardization, continuity, automatic production and mechanical equipment meet the requirements of automatic control. The dry tea processing capacity is 1000kg / h

II. Highlights

1. Shaker type tea shaker: the shaker is a very important technological link in tea refining. Its shaker efficiency and quality directly determine the output and price of tea, but the overall development of tea refining equipment lags behind, which has failed to meet the requirements of tea refining production in China. According to the experience of tea machine production for many years and the requirements of automatic, flowing and clean production of tea industry development, and actively learning from the advantages of other machinery industries, the company designed a new transmission mode shaker shaker - shaker shaker. The machine changes from shaking to throwing, improves the resistance of hooking and hanging between tea leaves, and can not only improve the output and quality of tea production. Moreover, the machine runs stably and the noise is very small, which can reduce the labor intensity of workers and improve the working environment.

2. Scraping device of the round screen machine: the existing problems of the existing screening machinery are: the tea leaves often block the screen and need to be shut down frequently for cleaning, especially at present, there is no cleaning tool, which completely relies on the manual scraping screen to clean and dredge the mesh holes. Therefore, it not only takes time and effort, but also pollutes the tea leaves. It also brings difficulties to the automatic and continuous production, which greatly restricts the tea making The rapid development of industry. The machine is equipped with an automatic screen scraping device, which can automatically clean the screen and dredge the mesh without stopping the machine, thus facilitating the continuous production of the screening machine.

3. Tea air separator: in the past, the wind speed variation coefficient of tea air separator was large, and the tea check rate was low, that is to say, the disadvantages of uneven air selection were common. Shangyang machinery has been tracking the tea refining and processing for many years, and has improved and innovated the tea air separator. There are mainly the following breakthroughs:

① the external rotor air conditioning fan is adopted, and the air volume can be adjusted conveniently through the frequency converter;

② add screen between air ducts to make the air entering the air box more even;

③ the lower part of the air separation box body is equipped with an air baffle to prevent the whirlpool from affecting the air separation effect;

④ the tea outlet is equipped with a movable sliding door, which is convenient for replacement;

⑤ the tail is connected with the dedusting system to adapt to clean production;

⑥ the stainless steel cover of the whole machine, and the observation window is set, which is convenient for observation and beautiful.

4. Control part: the control system has two functions: automatic and manual. All low-voltage electrical parts, motors, temperature controllers, etc. are domestic famous brands, PLC and frequency converter are Japanese Omron brands, human-machine dialogue touch screen is German Siemens brand.

11. The fresh leaf processing capacity is 150kg/h black tea automatic production line

Main description:

1. The production line is a full-automatic production line with a fresh leaf processing capacity of 150kg / h for black tea, which independently develops the equipment for wilting and fermentation of black tea. Break through the traditional production process of black tea and fill in the blank of automatic production line of black tea in China. The production line has the advantages of high efficiency, energy saving, time saving, stable quality of black tea, pure soup color and good taste, which is suitable for large-scale continuous production of black tea.

2. Highlight:

① the machine adopts the mesh belt type automatic wilting machine, which has compact structure and can automatically adjust the fresh leaves, speed, temperature and air volume. The machine has short wilting time and even dehydration of tea.

② automatic rolling unit: the unit uses a number of core patented technologies independently invented by the company to automatically distribute the withered and adjusted leaves after continuous time measurement to each rolling machine. By setting the process parameters in advance and applying the closed-loop program-controlled technology, it can automatically realize the technical requirements of tea rolling, achieve automatic operation, automatic rolling pressure control, uniform cable tightening, and consistent rolling quality Before the most advanced rolling unit in China.

③ fermentation unit: the rolled leaves are directly put into the fermentation machine after being disintegrated and screened. The operation speed of the fermentation machine can be adjusted by frequency conversion, and the relevant temperature and humidity can be adjusted and controlled.

12. roasted green tea production line, processing capacity of fresh leaves  is about 400kg/hour

Main description:

1. The production line of this roasted green tea is designed according to the processing capacity of fresh leaves per hour of about 400kg, and the equipment for killing green tea adopts 80 roller machine according to the characteristics of Guangdong tea.

2. Highlight: the tea aroma produced by the roller dehumidifier is high, long and lasting, which conforms to the characteristics of Hakka tea; the turning plate dehumidifier will rehumidify the cooled dehumidified leaves, so that the water content inside and outside of the tea is the same, which is convenient for the follow-up modeling; the follow-up processing of the soft tea is not easy to break, and the continuous processing of green tea is possible; the rolling unit adopts full-automatic control to achieve tea addition, pressure The time of tea production and rolling is controllable and adjustable, which effectively reduces the labor intensity of manual work, plays the role of continuous operation standardization and clean production; the dynamic dehydration function can achieve rapid dehydration, keep the green leaves and the strips more compact, and also has the function of disintegrating the rolling leaves.

13. The processing capacity of fresh leaves is about 150kg/hour.

Mainly produce strip famous tea

Main description:

1. The production line is designed according to the processing capacity of fresh leaves per hour of about 150 kg. The killing equipment is 80 type high temperature hot air killing machine, which is mainly used to produce strip famous tea.

2. Highlight: the high-temperature hot air can make the leaves green without scorching edge, with green color and lasting fragrance; the rolling unit adopts semi-automatic control, which can effectively solve the labor intensity of manual work and achieve the standardized and clean production of continuous operation; the strip adopts the mode of twice forming far-infrared heating continuous strip cutting unit, which is divided into primary processing and complex processing modules, which can effectively maintain the green leaves Green, more compact strip, greatly improving the quality of dry tea.

14. The processing capacity of fresh leaves is about 50kg/hour.

flat famous tea production line

Main description:

1. The flat famous tea production line is designed according to the processing capacity of fresh leaves of about 50kg per hour. The killing equipment adopts 50 type electric temperature control roller and microwave.

2. Highlights:

① the electric heating roller is directly used to kill the green leaves through the cylinder wall, so that the color of the green leaves is green and the fragrance is high and lasting;

Second, the function of microwave is to kill the moisture from inside to outside. The color of the green leaves is green and soft, reducing the cooling time;

(3) the continuous slitting machine can automatically strip and produce tea, with good air permeability, green color of the green leaves and compact strip shape, which is conducive to the later shaping;

④ the continuous flat tea unit can automatically fry, flatten and output tea. According to the actual needs of users, it can adjust the time, temperature and pressure to achieve the color and flatness required by users. The flat famous and excellent tea production line can achieve the continuous operation of tea processing, so that the tea does not land on the ground, standardized and clean production, and can effectively solve the labor intensity of labor, greatly improving the quality of tea.

15. The processing capacity of fresh leaves is about 150kg/hour.

Main description:

1. The production line is designed according to the processing capacity of fresh leaves per hour of about 150 kg, and the killing equipment is 80 type high temperature hot air killing machine.

2. Highlight: the high-temperature hot air can make the green leaves have no scorching edge and burst points, with green color and lasting fragrance; the program-controlled rolling unit is used to effectively solve the labor intensity of manual work, and play a role in the standardized and clean production of continuous operation; the continuous frying and drying machine makes the tea strip tighter, greatly improving the quality of tea.

16. Dark tea screening production line

Plane circular screen machine

Feeding device

Main description:

1. The production line is designed in accordance with the requirements of dark tea processing technology and clean processing, with continuous process and no landing of tea;

2. This production line is mainly used to process brick and dark brick tea;

3. Highlight: in the process of air supply, the production line removes sand and iron nails from tea, with dust removal, and maintains a good working environment.

17. The production line of Output is 5 kg / h dry tea

Main description:

1. The production line is about 5kg / h dry tea. (less production)

2. The process and equipment are as follows: 40 electric green killing machine → mesh belt cooling machine → tea elevator → reciprocating flat conveyor → 40 square frame kneading machine → discharge vibrating trough → tea elevator → 50 deblocking machine → tea elevator → cooling platform (finishing the green rolling and moisture regain process), followed by 60 / 8 multi-purpose machine (can be used for a small amount of flat tea), 941 / 3 bucket electric baking machine, 60 electric frying and drying machine (half drying and half frying and curling) Shape tea), 50 double pot frying and drying machine (granular), flexible matching.

18. Demonstration production line

1. Gasifier device of 80 gas high temperature hot air cleaner

2. 80 gas high temperature hot air unit

3. Tea lifter (fresh leaf) → high temperature hot air cleaner → conveying vibration (mesh belt cooling) → tea lifter → mesh belt cooling machine →

4. Mesh belt cooler → conveying vibrating tank → tea elevator → 50 air separator → discharging vibrating tank (finish the process of green, cooling and cooling)

5. Strip trimming unit 1

6. Strip trimming unit 2

7. Strip trimming unit 3

8.3m2 Dryer gas furnace device

9.3m2 Dryer machine

10.Titian machine

Features: high output, good quality and low labor intensity.

19. White tea production line

Main description:

1. Production line specialized in processing white tea.

2. Due to the characteristics of large output and short production period (about half a month), more equipment is needed. Enterprises of a certain scale need to equip one or two sets of high-temperature dehumidifiers, and multiple sliver (multi-purpose) machines, dryers, etc. in addition to sliver and multi-purpose machine energy, the energy of the dehumidifiers and dryers are all gas.

Features: large production, good quality, can greatly reduce labor intensity.

20. Pu'er raw tea screening production line

Main description:

1. This set of production line is a customized screening production line for raw tea of Pu'er, which meets the refining process and quality requirements of raw tea of Pu'er, and achieves clean, standardized, continuous and automatic production. The dry tea processing capacity is 1000kg / h.

II. Highlight highlights

1. Automatic screen scraper of circular screen machine. In the process of tea screening, the traditional refining machinery often has the problem of "blocking". The tea is hung on the screen, blocking the screen holes, resulting in the phenomenon of tea "walking on the bridge". Therefore, it takes a lot of time and manpower to clean up, which not only takes time and energy, but also pollutes the tea, brings difficulties to the automatic and continuous production, and greatly restricts the rapid development of the tea industry. The machine is equipped with an automatic screen scraping device, which can automatically clean the screen and dredge the mesh without stopping the machine, thus facilitating the continuous production of the screening machine, and the screen scraping interval time and frequency can be adjusted according to different raw materials.

2. Shaking tea shaker. Tea buffeting screen is a very important process in tea refining. Its efficiency and quality directly determine the output and price of tea, but the overall development of tea refining equipment lags behind, which has failed to meet the requirements of tea refining production in China. According to the experience of tea machine production for many years and the requirements of automation, running water and clean production of tea industry development, and actively learning from the advantages of other machinery industries, the company has designed a new transmission mode shaker shaker - shaker shaker. The machine can not only improve the production and quality of tea, but also run smoothly with minimal noise, reduce the labor intensity of workers and improve the working environment.

3. Tea air separator. In the past, the wind speed variation coefficient of tea air separator was large, and the tea check rate was low, that is to say, the disadvantages of uneven air selection were common. Shangyang machinery has been tracking the tea refining and processing for many years, and has improved and innovated the tea air separator. The main breakthroughs are as follows:

① the external rotor air conditioning fan is adopted, and the air volume can be adjusted conveniently through the frequency converter;

② add screen between air ducts to make the air entering the air box more even;

③ the lower part of the air separation box body is equipped with an air baffle to prevent the whirlpool from affecting the air separation effect;

④ the tea outlet is equipped with a movable sliding door, which is convenient for replacement;

⑤ the tail is connected with the dedusting system to adapt to clean production;

⑥ the stainless steel cover of the whole machine, and the observation window is set, which is convenient for observation and beautiful.

4. Control part. The control system adopts distributed control system, which is composed of main control computer, field controller (PLC + touch screen, TPC, etc.), video server, printer, etc. the system is divided into centralized control layer, field control layer and equipment layer. The controllers are connected through various networks and buses (RS422 / 485, industrial Ethernet, etc.) to realize the monitoring and fault alarm of field equipment And video positioning, weighing measurement and statistics, report generation and printing and other functions, supporting process parameter management, upload, download, encryption and so on.

21. Pu'er ripe tea screening production line

Main description:

1. This set of production line is a customized screening production line for Pu'er tea, which meets the refining process and quality requirements of Pu'er tea, and achieves clean, standardized, continuous and automatic production. The dry tea processing capacity is 1500kg / h.

II. Highlight highlights

1. Automatic screen scraper of circular screen machine. In the process of tea screening, the traditional refining machinery often has the problem of "blocking". The tea is hung on the screen, blocking the screen holes, resulting in the phenomenon of tea "walking on the bridge". Therefore, it takes a lot of time and manpower to clean up, which not only takes time and energy, but also pollutes the tea, brings difficulties to the automatic and continuous production, and greatly restricts the rapid development of the tea industry. The machine is equipped with an automatic screen scraping device, which can automatically clean the screen and dredge the mesh without stopping the machine, thus facilitating the continuous production of the screening machine, and the screen scraping interval time and frequency can be adjusted according to different raw materials.

2. Shaking tea shaker. Tea buffeting screen is a very important process in tea refining. Its efficiency and quality directly determine the output and price of tea, but the overall development of tea refining equipment lags behind, which has failed to meet the requirements of tea refining production in China. According to the experience of tea machine production for many years and the requirements of automation, running water and clean production of tea industry development, and actively learning from the advantages of other machinery industries, the company has designed a new transmission mode shaker shaker - shaker shaker. The machine can not only improve the production and quality of tea, but also run smoothly with minimal noise, reduce the labor intensity of workers and improve the working environment.

3. Tea air separator. In the past, the wind speed variation coefficient of tea air separator was large, and the tea check rate was low, that is to say, the disadvantages of uneven air selection were common. The company has been tracking the tea refining and processing for many years, improving and innovating the tea air separator. The main breakthroughs are as follows:

① the external rotor air conditioning fan is adopted, and the air volume can be adjusted conveniently through the frequency converter;

② add screen between air ducts to make the air entering the air box more even;

③ the lower part of the air separation box body is equipped with an air baffle to prevent the whirlpool from affecting the air separation effect;

④ the tea outlet is equipped with a movable sliding door, which is convenient for replacement;

⑤ the tail is connected with the dedusting system to adapt to clean production;

⑥ the stainless steel cover of the whole machine, and the observation window is set, which is convenient for observation and beautiful.

4. Control part. The control system has two functions, automatic and manual. All low-voltage electrical parts, motors, temperature controllers, etc. are domestic famous brands, PLC and frequency converter are Japanese Omron brands, human-machine dialogue touch screen is German Siemens brand

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