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Tomato paste processing complete line


 Concentrated fruit jam process flow diagram

Characteristic:

A. Including elevator, washing system, sorting system, crushing system, pre-heater destroy enzyme system, pulping system, vacuum concentration system, sterilizing system, aseptic filling system.

B. Capacity: 150tons, 300tons, 400tons, 500tons, 600tons, 800tons, 1000tons, 1200tons, 1500tons fresh tomato per day

C. Brix of end products: 28-30%30-32%36-38%

D. It can adopt of manual and automatic control when under 300tons.

E. The main characteristic of products:

1) This line includes multi-function crushing machine, which can produce onion paste, carrot paste, chili paste, apple paste and many other fruit jam.

2) Because of the following factors such as crushing action, ultra-low temperature evaporating (single-effect evaporating temperature is 68),the two-effect and two-section structure makes staying time of the material is short in evaporator, the lycopene and other nutrition of paste has little loss than other equal equipment.

3) The electricity consumption is 400KW/H less than other equipments with equal capacity.

4) It can cut down the steam consumption because the vacuum evaporator has the second time steam callback system of the steam coagulation water

5) The material mixing device structure in the sterilizer is different from others. The cleaning time is less than the same kind equipments. It can clean very well without dirt.

6) The filling machine adopts style of up and down, which can avoid the second pollution.

7) The screen of the pulping machine is tapered and the clearance could be adjusted, also could be frequency conversion and timing, which makes the production easy to squeeze.

8) The evaporator adopts of tri-effect four-section structure. It can adjust the inlet material depending on the raw material collection to assure the continuous producing. And it also can cut down the power consumption.


Stainless steel scraper low position elevator

Application scope:

The machine is mainly used for lifting of tomato, carrot, apple, preserved vegetables, onion, chili and other fruit and vegetables.

Technical explanation:

1. Adopting foreign advanced technology and craft, it uses the structures of no screw between lifting scraper and flat chain board and chain. This structure can avoid the off of the screw which can damage the later device. It is stable and reliable to lift and convey the material. The scraper is made of stainless steel to expand the working life.

2. With the oil collecting plate and floor type oil pipe guide to guarantee the sanitary of the food material.

3. With the axletree water-proof device to expand the working life.

4. With the chain tightening and expanding device to adjust the chain.

5. Motor with stainless steel shield to prevent rain and water.

6. The machine is made of stainless steel and with perfect surface and structure.

Technical Parameter
 

Model

YJD-TS-5

YJD-TS-10

YJD-TS-15

YJD-TS-20

YJD-TS-30

YJD-TS-40

Capacity(kg)

5000

10000

15000

20000

30000

40000

power (kw)

1.5

2.2

3

3

4

4

 Dimension(mm)

3500×800×

700×3800

4500×1180×

700×4800

5500×1280×

800×4800

6000×1380×

800×4800

7000×1480×

900×4800

8000×1580×

900×4800

Material

304/316/443

304/316/443

304/316/443

304/316/443

304/316/443

304/316/443

 


Floating washing machine

 

Application scope:
This machine is applicable to the floating washing of tomato, carrot, apple, pickled vegetable, onion, chili and other root type vegetables. 
Technical Explanation 
1. This machine is mainly used for the washing of fruit and vegetable,
It is sanitary and reliable by hydraulic conveying which not only can reach the effect of washing but also can save the power. 
2. Oxygen increasing pump,fruit and vegetable can welter under the effect of ultrasonic. In this way the material can be cleaned drastically and no damage.
3. Fruit and vegetable goes to next procedure called spraying cleaning section under the hydraulic effect. It is double deck design which can make the stone and sand deposit to the bottom and discharge. 
4. The material is high quality stainless steel. Perfect welding technology and special designing makes the machine looks beautiful and practicality.
Technical Parameter

Model

YJD-fx-5

YJD-fx-10

YJD-fx-15

YJD-fx-20

YJD-fx-30

YJD-fx-40

Capacity(kg)

5000

10000

15000

20000

30000

40000

power(kw)

1.5

2.2

3

3.8

5.5

7.6

Dimension

3000×700

×1400

3500×800

×1400

4000×900

×1400

4500×1000

×1400

5000×1100

×1400

6000×1200

×1400

Material

304/316/443

304/316/443

304/316/443

304/316/443

304/316/443

304/316/443

 


Sorting machine

Application scope:
The equipment is suitable to the sorting of tomato, carrot, apple, strawberry, blackberry, onion, chili, and other fruit and vegetable. 
Technical explanation:
1. The fruit and vegetable can tumble freely on the roller by the rotation and revolution designing.
The fruit and vegetable can be more sanitary and clean with the second time spray cleaning.
2. Special motor shield and oil collecting plate and floor type oil guide pipe designing can guarantee the sanitary of the fruit and increase the water-proof effect of motor. 
3. The flotsam can be conveyed by the waste material conveyor belt and then go into the receiving tank. The machine runs stability and easy to operate.
4. The material is stainless steel and with perfect surface, firm and durable structure.
Technical Parameter

Model

YJD-JG-5

YJD-JG-10

YJD-JG-15

YJD-JG-20

YJD-JG-30

YJD-JG-40

Capacity(kg)

5000

10000

15000

20000

30000

40000

Power(kw)

1.5

2.2

3

3.8

5.5

7.6

Dimension

3500×1080

×1400

4500×1180

×1400

5500×1280

×1400

6000×1380

×1400

7000×1480

×1400

8000×1580

×1400

Material

304/316/443

304/316/443

304/316/443

304/316/443

304/316/443

304/316/443


Stainless steel scraper low position elevator

Application scope:
The machine is mainly used for the lifting of clean fruit and vegetable then go to next procedure—crushing. including tomato, carrot, apple, preserved vegetables, onion, chili and other fruit and vegetables. 
Technical explanation:
1.  Adopting foreign advanced technology and craft, Shanghai Jiadi is the first factory in domestic who uses the structures of no screw between lifting scraper and flat chain board and chain. This structure can avoid the off of the screw which can damage the later device.
2. With the chain tightening and expanding device to adjust the chain.
3. Motor with stainless steel shield to prevent rain and water.
4. The machine is made of stainless steel and with perfect surface and structure.
Technical Parameter

Model

YJD-TS-5

YJD-TS-10

YJD-TS-15

YJD-TS-20

YJD-TS-30

YJD-TS-40

Capacity(kg)

5000

10000

15000

20000

30000

40000

Power (kw)

1.5

2.2

3

3

4

4

Dimension(mm)

3500×800×

700×3800

4500×1180×

700×4800

5500×1280×

800×4800

6000×1380×

800×4800

7000×1480×

900×4800

8000×1580×

900×4800

Material

304/316/443

304/316/443

304/316/4435

304/316/443

304/316/443

304/316/443


Crusher

Application scope:
The crusher is used for the crushing of tomato, onion, chili, strawberry, blackberry and carrot etc..
Technical explanation:
1. The structure is hammer slice type so the crusher can not damage the seed and guarantee the color and flavor.
2. Closed form hopper type designing to avoid the splashing of the material which can make the material crush adequately.
3. The receiving tank is made of stainless steel. It also is installed full-auto liquid level controller to protect and balance the pretreatment equipments.
4. The machine runs stability and easy to operate. The material is stainless steel and with perfect surface, firm and
durable.
Technical Parameter

Model

YJD-PS-5

YJD-PS-10

YJD-PS-15

YJD-PS-20

YJD-PS-30

YJD-PS-40

Capacity(kg)

5000

10000

15000

20000

30000

40000

Power (kw)

4

5.5

7.5

11

15

18.5

Dimension(mm)

1500×830

×1840

1500×850

×1840

1600×850

×2450

1700×900

×2950

1800×900

×2950

1900×950

×2950

Material

304/Q235

304/Q235

304/Q235

304/Q235

304/Q235

304/Q235


Pre-heater

Application scope:
The machine is applicable to pre-heating of tomato, onion, chili, strawberry, blackberry and carrot which has been crushed in the previous procedure.
Technical explanation:
1. The machine adopts the newest technology which is called hot water heating type to avoid the scaling problem. The scaling problem is caused by using steam to heat the material directly whose temperature is very different from the raw material. 
2. The working life can be long time and suitable for the tomato paste industry. The temperature control system is automatic and online type. The pre-heating temperature is controlled by the Italy valve which is high quality and stability. There is raw material refluence control design in case the heating temperature can not reach the set point. Reasonable designing structure and accurate temperature control can keep the color and flavor.
3. Stability
and firm structure, perfect welding technology and surface processing. Material is high quality stainless steel, 
Technical Parameter

Model

YJD-YR-5

YJD-YR-10

YJD-YR-15

YJD-YR-20

YJD-YR-30

YJD-YR-40

Capacity(kg)

2000

5000

10000

15000

30000

45000

Power (kw)

15

22

4

5.5

75

11

Dimension(mm)

6000×800

×1200

6000×1000

×1200

6000×1200

×1200

6000×1200

×1400

6000×1200

×1600

6000×120

×2000

Steam consumption(kg/h)

300

700

1400

2100

4200

6300

Heating temperature()

20-65-80

20-65-80

20-65-80

20-65-80

20-65-80

20-65-80

Material

304/Q235

304/Q235

304/Q235

304/Q235

304/Q235

304/Q235


Pulping machine

Application scope:
The machine is applicable to pulp the tomato, onion, chili, strawberry, blackberry and carrot which has been destroyed enzyme in the previous procedure.
Technical explanation:
1. The machine brings in the foreign advanced technology and adopts of dual/single way taper screen structure. It can prevent block the screen.
2. It has a good effect of separating juice and dirt. The screen is adopt of friction-proof material and has a long life.
3. There is a buffer tank at the bottom with liquid level controller. It can achieve continuous control on line to convey the material well distributed to the concentrator.
Technical Parameter

Model

YJD-DJ-5

YJD-DJ-10

YJD-DJ-15

YJD-DJ-20

YJD-DJ-30

YJD-DJ-40

Capacity(kg)

5000

10000

15000

20000

30000

40000

Power (kw)

11

15

18.5/11

22/15

30/15

37/22

Screen mesh diameter (mm)

0.8-1.2

0.8-1.2

0.8-1.5

0.8-1.5

0.8-1.5

0.8-1.5

Dimension(mm)

1500×830

×1840

1500×850

×1840

1600×850

×2450

1700×900

×2950

1800×900

×2950

1900×950

×2950

Material

304/Q235

304/Q235

304/Q235

304/Q235

304/Q235

304/Q235


Fruit jam tank

                                        

Fruit Jam Tank
The tank is used for the storage of tomato, onion, chili, strawberry, blackberry, and carrot which has been pulped in the previous procedure.
Technical explanation
1. The structure is single layer and closed style, standing type with ABB liquid level transmitter and full automatic online liquid level linkage controller to protect and balance the capacity.
2. Material of the vessel: AISI 304, stainless steel. Polishing inside and outside #250 or 304 2B Inlet of the tank connect with the outlet of the pulping machine outlet of the tank connect with the pump.
3. With the manhole, cleaning ball, The machine runs stability and easy to operate.
4. The material is stainless steel and with perfect surface, firm and durable structure.
Technical Parameter

Model

YJD-PS-0.5

YJD-PS-0.8

YJD-PS-1

YJD-PS-1.5

YJD-PS-2

YJD-PS-3

Capacity L

500

800

1000

1500

2000

3000

Power (kw)

0

0

0

0

0

0

Dimension

800×800 ×1000

900×900 ×1200

1000×1000 ×1450

1200×1200 ×1500

1500×1500 ×1500

1500×1800 ×1500

Material

304/443

304/443

304/443

304/443

304/443

304/443


Forced circulating evaporator

                             

Application scope:

The evaporator is used for the concentration of tomato, onion, chili, strawberry, blackberry, carrot, peach, and apricot.

Technical explanation:

1. The evaporator adopts low consumption evaporating structure; the second effect self-circulation combines the first effect forced circulation so it is double effect combination structure which can decrease the running cost of the second forced circulation pump and other loss. Compared with domestic equipments (capacity at 300-500tons per day) it can save power by 250KW/H.

2. The machine is with features of compact structure and optimized layout, the length of the pipe between the first effect evaporator and the second effect evaporator is short. This structure can reduce the loss of heat. The evaporating way is rising film together with falling film, so the effect of heat transfer is better. The pressure of the steam is low; the temperature of the paste is low too. Temperature of the first effect is 68℃~70℃ and 38℃~40℃ for the second effect.

3. The draining of cooling system uses frequency conversion to adjust water level of the condenser to save power. To avoid the damage of impact vibration when the water goes to the pump, the water supply adopts vacuum self-priming way which can also reduce the power consumption.

4. The control of the feeding quantity, temperature, brix, exhausted quantity of cooling water adopts two way, one is automatic control in the whole, the other is manual control separately.

5. The quality and the stability is the key to the equipments. so the machine adopts import valves, the best brix meter, the best electric control components such as SIEMENS and OMRON to control the key points.

Technical Parameter

Item

Capacity

Ton/day

Evaporating

Capacity

Kg/h

Electricity

Consumption kw/h

Water

Consumption t/h

Steam consumption kg/h

1

150

5300

105

150

2120

2

300

10560

190

300

4300

3

400

13800

197

400

5600

4

500

17280

205

500

7200

5

600

20700

380

600

8300

6

800

27600

394

800

11500

7

1000

34560

410

1000

14000

8

1200

41400

591

1200

17000

9

1500

51840

615

1500

23800


Pipe sterilizer

 

Applicable scope:
The machine is used for the sterilizing of tomato paste, onion paste, chili paste, strawberry paste, blackberry paste, carrot paste, peach paste, apricot paste etc.
Technical Explanation:
1. The sterilizer is composed of four layer sleeving pipe or multi-pipe. Heat exchanger; Stepless speed change conveying pump, holder, closed water barrel, superheating water generator, frame, controller etc.
2. Includes heating section, sterilizing section and cooling section. Tube group has the features of simple structure and small resistance. 
3. The heating-holding section has reasonable structure to guarantee the temperature stability and security of products
4. There is superheating water and cooling water channel during the cleaning which can avoid the scaling.
5. Adopting the method of superheating water heating to improve the heat effect.  
6. LCD monitor, automatic PLC system, multi-stage recorder to record important temperature.
7. Italy valves, SIEMENS and OMRON electrical components, the PLC monitor can indicate every parameter directly to inspect it in time easily and guarantee the stability of running.
Technical Parameter

Model

Capacity

Kg/h

Sterilizing

temperature

Cooling temperature

Power

consumption

Steam

consumption

Water

consumption

Compressed air consumption

Dimension

YJD-SJ-1

1000

110

32-45

14.1

150

5000

0.1

8000×800

×1000

YJD-SJ-2

2000

110

32-45

19.2

300

10000

0.1

8000×1000

×1000

YJD-SJ-3

3000

110

32-45

33

450

15000

0.3

8000×1200

×1200

YJD-SJ-6

6000

110

32-45

64.5

900

42000

0.3

8000×1200

×1800

YJD-SJ-8

8000

110

32-45

80.5

1200

56000

0.4

8000×1200

×1800

YJD-SJ-10

10000

110

32-45

110

1500

70000

0.5

8000×1400

×2000

YJD-SJ-12

12000

 

 

132

1800

84000

0.5

8000×1400

×2000


Aseptic bag filling machine

                                              

Application scope:
The equipment is applicable to the aseptic filling of tomato paste, onion paste, chili paste, strawberry paste, blackberry paste, carrot paste, peach paste, apricot paste, concentration juice.
Technical explanation:
1. The aseptic filling machine is used for the filling of liquid and semi-ropy concentration products. The filling head can be one or two according to the required capacity.
2. The machine is composed of control system, filling head, bag nozzle fixed pincers, lid opening pincers, lid close pincers, inspection window and lifting platform. 
3. PLC automatic control, touch screen to do parameter setting, the lifting platform can lift automatically during the filling to avoid the second pollution caused by the lifting of filling head.
4. The filling volume of the bag is controlled by imported flow meter and electric weighing sensor.
  When it reaches the setting volume, filling machine can seal the lid automatically then the lifting platform rotary to prepare the next barrel.
5. The filling chamber can keep the aseptic temperature95 to guarantee the aseptic environment during the filling process.  
6. Filling head, automatic electric weighing sensor system; Label printer; control system of sterilizing, cleaning; separate automatic control system which connects with the CIP device; self-diagnosis system; The control panels is OP and PLC which can realize the material conveying, signal conversion. The control component is SIEMENS. The power supply is
380V, 50HZ,
Technical Parameter

Model

Capacity (Kg/h)

Filling head

Power (kw)

Steam consumption 8kghf/ cm2

Compressed air consumption (Kg/h)

Dimension

YJD-WJGZ-1

1000

1

4.5

100 kg/h

0.3

2700×1800×2800

YJD-WJGZ-2

2000

1

4.5

100 kg/h

0.3

2700×1800×2800

YJD-WJGZ-3

3000

1

4.5

100 kg/h

0.3

2700×1800×2800

YJD-WJGZ-6

6000

2

7.5

200 kg/h

0.6

4200×1800×2800

YJD-WJGZ-8

8000

2

7.5

200 kg/h

0.6

4200×1800×2800

YJD-WJGZ-10

10000

2

7.5

200 kg/h

0.6

4200×1800×2800

YJD-WJGZ-12

12000

2

7.5

200 kg/h

0.6

4200×1800×2800


Empty/full barrel conveyor

                                     

Application scope:
The conveyor is used for conveying of the empty/full barrel to the aseptic filling section.
Technical explanation:
1.The conveyor is composed of control system, one conveyor which conveys empty barrel in, one mobile type empty barrel conveyor, two empty barrel conveyor which takes the barrel to the filling machine, two after filling barrel conveyor.
2. The designing of reducer drives the roller autorotation makes the pallet moving forward. There is automatic design of inlet empty barrel and outlet finished barrel and the security alarm during the empty barrel conveying.
3. The conveyor runs steadily and easy to operate. The material is Q235, the machine with perfect surface, firm and durable structure. 
Technical Parameter

Model

YJD-KTSS-A

Capacity

300-1500tons matching

Power kw

10000

Configuration

1in+1moving+2in+2out

Material

Q235

Dimension

30000

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